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Strona 1 - Orifice Fittings

Owner and operator manualPart Number: 3-9008-001, Rev. MJanuary 2015DanielTM SeniorTM Orifice Fittings2” - 8”150-15002” - 12” 250010” - 16” 150-1500

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x Table of ContentsTable of Contents Owner and operator manualJanuary 2015 3-9008-001 Rev MSection 4: Orifice plate installation and removal instructi

Strona 3 - Daniel customer service

86 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MImpor

Strona 4 - Signal words and symbols

Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 87 Ste

Strona 5 - Important safety instructions

88 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M32. I

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 8935.

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90 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step

Strona 8 - Warranty and Limitations

Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 91 Ste

Strona 9 - Contents

92 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Impo

Strona 10 - January 2015 3-9008-001 Rev M

Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 9346.

Strona 11 - List of Tables

94 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 9548.

Strona 13 - List of Figures

Owner and operator manual List of Tables3-9008-001 Rev M January 2015List of Tables xiList of TablesTable 1-1 Daniel Senior Orifice Fitting sizes 2”

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96 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M49.

Strona 15 - Section 1: Introduction

Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Recommended spare parts for one-year operation 97Section 5:

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98 Lubricant informationSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.2 Lubricant informationProduct own

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Lubricant information 99Figure 5-1 Standard grease - Type

Strona 18 - 1.2.1 Technical data

100 Lubricant informationSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M Figure 5-2 Sour grease - Type 2Pr

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Lubricant information 101Figure 5-3 Carbon dioxide grease

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102 Lubricant informationSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev MFigure 5-4 High temperature grease

Strona 21 - 1.3 Specifications

Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Torque information 1035.3 Torque information Daniel utilize

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104 Joint assembly proceduresSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev MTable 5-3 Clamping bar screw (

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Joint assembly procedures 10510150 8 1/2”-13 75 95300 8 1/2

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xii List of TablesList of Tables Owner and operator manualJanuary 2015 3-9008-001 Rev M

Strona 25 - 2”-6” 2500

106 Joint assembly proceduresSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev MFigure 5-5 Torque pattern sequ

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Joint assembly procedures 107ImportantDaniel calculated the

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108 Joint assembly proceduresSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M4150 15 3/4” - 16 210 265300 15

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Joint assembly procedures 10914150 24 3/4” - 16 210 265300

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110 Plate and valve carrier clearancesSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.4 Plate and valve ca

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Material List 1115.5.2 Material List The field technician w

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112 DisassemblySection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.5.3 Disassembly ImportantIt is not necessar

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Disassembly 11311. Store these items in a safe place for re

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114 Slide valve removalSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.5.4 Slide valve removal 2" - 1

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" for "API-14.3" 11

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Owner and operator manual List of Figures3-9008-001 Rev M January 2015List of Figures xiiiList of Figures Figure 1-1 Daniel Senior Orifice Fittin

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116 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" Non "API-14.3" &am

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118 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" Non "API-14.3" &am

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120 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma

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Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" Non "API-14.3" &am

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122 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma

Strona 44 - 2.3 Preliminary steps

P/N 3-9008-001 Rev M2015Daniel Measurement and Control, Inc. 11100 Brittmoore Park DriveHouston, TX 77041 USAT+1 713-467-6000F+1 713-827-4805USA Toll

Strona 45 - 2.5 Corrosive service

xiv List of FiguresList of Figures Owner and operator manual January 2015 3-9008-001 Rev M

Strona 46 - 2.7 Design considerations

Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Purpose of this manual 1111213141516Section 1: Introduction1.1 Purpose

Strona 47 - Pre-Commissioning

2 DescriptionSection 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MFigure 1-1 Daniel Senior Orifice Fitting - Flangenek optio

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Description 3Products bearing the “CE” mark are designed and manufactur

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4 Technical dataSection 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.2.1 Technical dataProduct parameters and limitations:

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Technical data 5Components: • Maintenance interval: Exercise component

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6 Technical dataSection 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MInterface parameters: • Replacement parts: Use only rep

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Specifications 71.3 Specifications1.3.1 Daniel Senior Orifice Fitting s

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8 Daniel Senior Orifice Fitting sizes 2”-8” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MAll Parts on Daniel S

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 150-900 914 Top Cast Carbon

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10 Daniel Senior Orifice Fitting sizes 2”-8” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MNotes:Tab le 1 -11.

Strona 57 - Section 3: Maintenance

Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500 111.3.2 D

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12 Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MAll Part

Strona 59 - 3.1.2 Component Exercise

Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500 1313 Orif

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14 Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M*26 Stuf

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500 15Notes:T

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Daniel customer serviceE-mail• Customer Service: [email protected]• Customer Support: [email protected]• Asia-Pacific: dan

Strona 63 - 4.1 Plate change procedure

16 Daniel Senior Orifice Fitting sizes 8”-12” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.3.3 Daniel Senior Or

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 8”-12” 2500 17 All parts on Daniel

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18 Daniel Senior Orifice Fitting sizes 8”-12” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M17E-HP Stuffing Box Sp

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 8”-12” 2500 19Notes:Tab le 1 -31. A

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20 Daniel Senior Orifice Fitting sizes 10”-16” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.3.4 Daniel Senio

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 150-900 21All Parts on Dani

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22 Daniel Senior Orifice Fitting sizes 10”-16” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M10F Bleeder Valve

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 150-900 23Notes:Tab le 1 -4

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24 Daniel Senior Orifice Fitting sizes 10”-16” 1500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.3.5 Daniel Senior O

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 1500 25 All Parts on Daniel

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Signal words and symbolsPay special attention to the following signal words, safety alert symbols and statements:ImportantImportant is a statement the

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26 Daniel Senior Orifice Fitting sizes 10”-16” 1500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M*15 Slide Valve Sprin

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Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 1500 27Notes:Tab le 1 -51.

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28 Daniel Senior Orifice Fitting sizes 10”-16” 1500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015General information 2921TOP (14)Section 2: InstallationFigure 2-1 Dan

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30 StorageSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev MWhen assembling a flow measurement system that will contain a

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Severe service conditions 312.4 Severe service conditions If product o

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32 Internal corrosive environmentsSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M2.5.2 Internal corrosive environments

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Commissioning Daniel Senior Orifice Fitting installation 33Install the

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34 Commissioning Daniel Senior Orifice Fitting installationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M• Confirm th

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Commissioning line pressure test 35With the slide valve in the fully o

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Important safety instructionsDaniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products tofunction within specific conditi

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36 Commissioning line pressure testSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M1. Install a pressure gauge in a loc

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Commissioning line pressure test 376. If a leak is detected, mark the

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38 Orifice Plate InstallationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M2.10 Orifice Plate Installation After comp

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Orifice Plate Installation 395. Orient the 2”-8” Plate Carrier (8DMC)

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40 Orifice Plate InstallationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev MThe diagram below depicts the proper orien

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Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Orifice Plate Installation 4110. Install the Sealing Bar (9 or 9HP), t

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42 Orifice Plate InstallationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M

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Owner and operator manual Section 3: Maintenance3-9008-001 Rev M January 2015Normal conditions 43Section 3: Maintenance3.1 Normal conditionsUnder nor

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44 LubricationSection 3: Maintenance Owner and Operator ManualJanuary 2015 3-9008-001 Rev M1. Remove the stem from the Grease Gun (23) and insert a Da

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Owner and operator manual Section 3: Maintenance3-9008-001 Rev M January 2015Component Exercise 45 Step 2ImportantBy turning the stem of the Grease

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Product Operation Personnel:• To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the p

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46 Component ExerciseSection 3: Maintenance Owner and Operator ManualJanuary 2015 3-9008-001 Rev Mslide valve should travel freely in both directions

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Owner and operator manual Section 3: Maintenance3-9008-001 Rev M January 2015Component Exercise 479. Remove the stem from the Grease Gun (23) with th

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48 Component ExerciseSection 3: Maintenance Owner and Operator ManualJanuary 2015 3-9008-001 Rev M12. If at any point during the exercise of the compo

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015Plate change procedure 49Section

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50 Selecting an appropriate plate change procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015

Strona 101 - January 2015

Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015Selecting an appropriate plate ch

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52 Orifice plate (13) change operationSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 534.3.1

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54 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MIn pre

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 55The f

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NoticeTHE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILEEVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, TH

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56 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M2. Wai

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 576. Mo

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58 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M10. Op

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 59Step

Strona 111 - 3-9008-001 Rev M January 2015

60 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep 1

Strona 112 - 5.2 Lubricant information

Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 6113. M

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62 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep 1

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 63conti

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64 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M22. On

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 6524. I

Strona 117 - 5.3 Torque information

Warranty and Limitations1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement &Control, Inc. (“Daniel”

Strona 118 - 3-9008-001 Rev M

66 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M29. Us

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 6732. O

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68 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M34. Op

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 69Step

Strona 122 - Minimum Maximum

70 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep 3

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 71 Ste

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72 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MFigur

Strona 125 - 5.5.2 Material List

Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 73In p

Strona 126 - for pictorial reference

74 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MProce

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 755. C

Strona 128 - 5.5.5 Re-assembly

Owner and operator manual Table of Contents3-9008-001 Rev M January 2015Table of Contents ixContentsDaniel customer serviceSignal words and symbolsIm

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76 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 77 Ste

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78 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 7913.

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80 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M15. O

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 81cont

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82 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 83 Ste

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84 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M24. O

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Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 8526.

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