Owner and operator manualPart Number: 3-9008-001, Rev. MJanuary 2015DanielTM SeniorTM Orifice Fittings2” - 8”150-15002” - 12” 250010” - 16” 150-1500
x Table of ContentsTable of Contents Owner and operator manualJanuary 2015 3-9008-001 Rev MSection 4: Orifice plate installation and removal instructi
86 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MImpor
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 87 Ste
88 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M32. I
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 8935.
90 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 91 Ste
92 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Impo
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 9346.
94 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 9548.
Owner and operator manual List of Tables3-9008-001 Rev M January 2015List of Tables xiList of TablesTable 1-1 Daniel Senior Orifice Fitting sizes 2”
96 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M49.
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Recommended spare parts for one-year operation 97Section 5:
98 Lubricant informationSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.2 Lubricant informationProduct own
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Lubricant information 99Figure 5-1 Standard grease - Type
100 Lubricant informationSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M Figure 5-2 Sour grease - Type 2Pr
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Lubricant information 101Figure 5-3 Carbon dioxide grease
102 Lubricant informationSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev MFigure 5-4 High temperature grease
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Torque information 1035.3 Torque information Daniel utilize
104 Joint assembly proceduresSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev MTable 5-3 Clamping bar screw (
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Joint assembly procedures 10510150 8 1/2”-13 75 95300 8 1/2
xii List of TablesList of Tables Owner and operator manualJanuary 2015 3-9008-001 Rev M
106 Joint assembly proceduresSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev MFigure 5-5 Torque pattern sequ
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Joint assembly procedures 107ImportantDaniel calculated the
108 Joint assembly proceduresSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M4150 15 3/4” - 16 210 265300 15
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Joint assembly procedures 10914150 24 3/4” - 16 210 265300
110 Plate and valve carrier clearancesSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.4 Plate and valve ca
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Material List 1115.5.2 Material List The field technician w
112 DisassemblySection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.5.3 Disassembly ImportantIt is not necessar
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Disassembly 11311. Store these items in a safe place for re
114 Slide valve removalSection 5: Supplemental information Owner and operator manualJanuary 2015 3-9008-001 Rev M5.5.4 Slide valve removal 2" - 1
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" for "API-14.3" 11
Owner and operator manual List of Figures3-9008-001 Rev M January 2015List of Figures xiiiList of Figures Figure 1-1 Daniel Senior Orifice Fittin
116 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" Non "API-14.3" &am
118 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" Non "API-14.3" &am
120 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma
Owner and operator manual Section 5: Supplemental information3-9008-001 Rev M January 2015Senior Fittings 2"-8" Non "API-14.3" &am
122 Senior Fittings 2"-8" Non "API-14.3" & all 10" thru 12"Section 5: Supplemental information Owner and operator ma
P/N 3-9008-001 Rev M2015Daniel Measurement and Control, Inc. 11100 Brittmoore Park DriveHouston, TX 77041 USAT+1 713-467-6000F+1 713-827-4805USA Toll
xiv List of FiguresList of Figures Owner and operator manual January 2015 3-9008-001 Rev M
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Purpose of this manual 1111213141516Section 1: Introduction1.1 Purpose
2 DescriptionSection 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MFigure 1-1 Daniel Senior Orifice Fitting - Flangenek optio
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Description 3Products bearing the “CE” mark are designed and manufactur
4 Technical dataSection 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.2.1 Technical dataProduct parameters and limitations:
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Technical data 5Components: • Maintenance interval: Exercise component
6 Technical dataSection 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MInterface parameters: • Replacement parts: Use only rep
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Specifications 71.3 Specifications1.3.1 Daniel Senior Orifice Fitting s
8 Daniel Senior Orifice Fitting sizes 2”-8” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MAll Parts on Daniel S
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 150-900 914 Top Cast Carbon
10 Daniel Senior Orifice Fitting sizes 2”-8” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MNotes:Tab le 1 -11.
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500 111.3.2 D
12 Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev MAll Part
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500 1313 Orif
14 Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M*26 Stuf
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 2”-8” 1500 and 2”-6” 2500 15Notes:T
Daniel customer serviceE-mail• Customer Service: [email protected]• Customer Support: [email protected]• Asia-Pacific: dan
16 Daniel Senior Orifice Fitting sizes 8”-12” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.3.3 Daniel Senior Or
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 8”-12” 2500 17 All parts on Daniel
18 Daniel Senior Orifice Fitting sizes 8”-12” 2500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M17E-HP Stuffing Box Sp
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 8”-12” 2500 19Notes:Tab le 1 -31. A
20 Daniel Senior Orifice Fitting sizes 10”-16” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.3.4 Daniel Senio
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 150-900 21All Parts on Dani
22 Daniel Senior Orifice Fitting sizes 10”-16” 150-900Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M10F Bleeder Valve
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 150-900 23Notes:Tab le 1 -4
24 Daniel Senior Orifice Fitting sizes 10”-16” 1500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M1.3.5 Daniel Senior O
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 1500 25 All Parts on Daniel
Signal words and symbolsPay special attention to the following signal words, safety alert symbols and statements:ImportantImportant is a statement the
26 Daniel Senior Orifice Fitting sizes 10”-16” 1500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M*15 Slide Valve Sprin
Owner and operator manual Section 1: Introduction3-9008-001 Rev M January 2015Daniel Senior Orifice Fitting sizes 10”-16” 1500 27Notes:Tab le 1 -51.
28 Daniel Senior Orifice Fitting sizes 10”-16” 1500Section 1: Introduction Owner and operator manualJanuary 2015 3-9008-001 Rev M
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015General information 2921TOP (14)Section 2: InstallationFigure 2-1 Dan
30 StorageSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev MWhen assembling a flow measurement system that will contain a
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Severe service conditions 312.4 Severe service conditions If product o
32 Internal corrosive environmentsSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M2.5.2 Internal corrosive environments
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Commissioning Daniel Senior Orifice Fitting installation 33Install the
34 Commissioning Daniel Senior Orifice Fitting installationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M• Confirm th
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Commissioning line pressure test 35With the slide valve in the fully o
Important safety instructionsDaniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products tofunction within specific conditi
36 Commissioning line pressure testSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M1. Install a pressure gauge in a loc
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Commissioning line pressure test 376. If a leak is detected, mark the
38 Orifice Plate InstallationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M2.10 Orifice Plate Installation After comp
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Orifice Plate Installation 395. Orient the 2”-8” Plate Carrier (8DMC)
40 Orifice Plate InstallationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev MThe diagram below depicts the proper orien
Owner and operator manual Section 2: Installation3-9008-001 Rev M January 2015Orifice Plate Installation 4110. Install the Sealing Bar (9 or 9HP), t
42 Orifice Plate InstallationSection 2: Installation Owner and operator manualJanuary 2015 3-9008-001 Rev M
Owner and operator manual Section 3: Maintenance3-9008-001 Rev M January 2015Normal conditions 43Section 3: Maintenance3.1 Normal conditionsUnder nor
44 LubricationSection 3: Maintenance Owner and Operator ManualJanuary 2015 3-9008-001 Rev M1. Remove the stem from the Grease Gun (23) and insert a Da
Owner and operator manual Section 3: Maintenance3-9008-001 Rev M January 2015Component Exercise 45 Step 2ImportantBy turning the stem of the Grease
Product Operation Personnel:• To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the p
46 Component ExerciseSection 3: Maintenance Owner and Operator ManualJanuary 2015 3-9008-001 Rev Mslide valve should travel freely in both directions
Owner and operator manual Section 3: Maintenance3-9008-001 Rev M January 2015Component Exercise 479. Remove the stem from the Grease Gun (23) with th
48 Component ExerciseSection 3: Maintenance Owner and Operator ManualJanuary 2015 3-9008-001 Rev M12. If at any point during the exercise of the compo
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015Plate change procedure 49Section
50 Selecting an appropriate plate change procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015Selecting an appropriate plate ch
52 Orifice plate (13) change operationSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 534.3.1
54 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MIn pre
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 55The f
NoticeTHE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILEEVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, TH
56 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M2. Wai
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 576. Mo
58 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M10. Op
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 59Step
60 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep 1
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 6113. M
62 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep 1
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 63conti
64 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M22. On
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 6524. I
Warranty and Limitations1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement &Control, Inc. (“Daniel”
66 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M29. Us
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 6732. O
68 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M34. Op
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Quick change” procedure 69Step
70 “Quick change” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep 3
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 71 Ste
72 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MFigur
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 73In p
74 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MProce
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 755. C
Owner and operator manual Table of Contents3-9008-001 Rev M January 2015Table of Contents ixContentsDaniel customer serviceSignal words and symbolsIm
76 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 77 Ste
78 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev MStep
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 7913.
80 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M15. O
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 81cont
82 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M Step
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 83 Ste
84 “Extended time” procedureSection 4: Orifice plate installation and removal instructions Owner and operator manualJanuary 2015 3-9008-001 Rev M24. O
Owner and operator manual Section 4: Orifice plate installation and removal instructions3-9008-001 Rev M January 2015“Extended time” procedure 8526.
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